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Automatic Tomato Ketchup/Sauce Making Machine Plant Cost
Output:300KG/H- Voltage:380V
- Power: 120KW
- Payment Method: T/T, L/C, Western Union
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The automatic tomato sauce making machine is an automated equipment used in the production of tomato sauce. It includes processes such as cleaning, crushing, pulping, concentration, sterilization and filling to produce high-quality tomato sauce.
Tomato sauce is a widely used ingredient in various cuisines and food products, known for its rich flavor and versatility. The production of tomato sauce involves a series of processes to transform fresh tomatoes into concentrated tomato sauce.
Tomato Ketchup Processing Flow Chart
Use automatic tomato ketchup making machine to achieve fast operation. Tomato ketchup(tomato sauce) is produced through a series of steps beginning with the cleaning of ripe red tomatoes to remove impurities. The tomatoes are then crushed, and their skin and seeds are removed.
The remaining pulp is concentrated through cooking or evaporation. Finally, the Tomato ketchup(tomato sauce) is filled into containers and sterilized to ensure shelf stability. As a versatile condiment, tomato ketchup adds color, acidity, and freshness to dishes such as fish and meat.
Main Equipment of Tomato Ketchup Manufacturing Plant
1. Grader: Select ripe, brightly colored, high in dry matter, thin-skinned, thick-fleshed, and few-seed tomatoes as raw materials.
2. Washer: Use clean water to wash the mud and other impurities on the surface of the tomatoes to ensure cleanliness.
3. Blanching: Immerse the washed tomatoes in boiling water for 2-3 minutes to soften the pulp, facilitating subsequent pulping.
4. Pulper: After blanching, pour the ripe tomatoes into the pulper to break the pulp and remove the skin and seeds. The pulper is preferably a double-pass pulper, with the first screen hole diameter of 1.0-1.2mm and the second screen hole diameter of 0.8-0.9mm. Heat the concentrated pulp tomato juice immediately after pulping to prevent pectinase stratification.
5. Heating and Concentration: Transfer the tomato juice to a jacketed pot for heating and concentration. Continue heating until the soluble solids reach 22%-24%. Stir constantly to prevent burning.
6. Sterilization and Cooling: Sterilize the product in boiling water at 100°C for 20-30 minutes, then cool to a tank temperature of 35-40°C.
7. Finished Product: The tomato sauce should be reddish-brown, uniform, and have a consistent texture. It should taste sour, free from off-flavors, and have a soluble solids content of 22%-24%.
8. Bottle Filling: Fill the prepared tomato ketchup into bottles or small bags and seal them.
Advantages of Automatic Tomato Sauce Making Machine
1. Efficient and automated production: The highly automated design reduces manual intervention, improves production efficiency and reduces labor intensity from raw material processing to finished product packaging.
2. Advanced hygiene and quality control: The tomato ketchup making machine is equipped with advanced cleaning, sterilization and cooling systems to ensure that the product meets strict hygiene standards during the production process. At the same time, the quality and taste consistency of the tomato sauce are guaranteed through precise temperature control and automated testing equipment.
3. Diversified product adaptability: The plant can adjust the formula and process according to market demand to produce tomato sauce products with different flavors, concentrations and packaging forms to meet diverse market needs.
4. Energy-saving and environmentally friendly design: The efficient energy management system is adopted to optimize the heating, cooling and transportation links and reduce energy consumption. At the same time, the design of the tomato sauce processing equipment focuses on reducing wastewater and waste emissions, in line with environmental protection requirements.
5. Flexible Scalability and Customization: The production line is designed for easy expansion to accommodate increasing production needs, while also offering customizable solutions to fit specific customer requirements.
Our ketchup equipment can make tomato sauce, tomato ketchup, tomato paste and so on. If you want to know more details and cost, please feel free to contact us. My email is lisa@gelgoog.com, whatsapp/wechat/mobile:+8615515571373.
Technical Data
| Tomato Ketchup Processing Plant | Parameter |
| Hoist |
Hoist power: 0.75kw Size: 2000*800*1600mm |
| tomato washing machine |
Powder:4.45KW / 380V / 50Hz Size: 2500x1200x1300mm |
| Enzyme inactivation equipment |
Capacity: 1T / H Size: 1220 × 615 × 1250mm |
| Broken screw pump |
Capacity: 0.5-1 ton / hour; Dimensions: 1500 × 500 × 500mm; |
| Pulp machine |
Capacity: 1-2.5 tons / hour Power: 380V, 50Hz, 4Kw; |
| Jacketed Pot |
Capacity:200L Size:1320*970*960mm |
| Ketchup Packaging Machine |
Size1200 * 350 * 350 Voltage 200-250V 50 or 60HZ |
| Ketchup Hot Water Pasteurizer |
Power:27KW Size:1310*710*920 |
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